Merchandise Description

Product Description

CE ISO9001 Authorized Moveable 4-in-1 Built-in sixteen Bar Higher Stress Screw Air Compressor with 500L Air Tank for Fiber Laser Cutting

Product: DBZY-15A
Stress: 1.58Mpa fifteen.8bar
Flow: 1.05m3/min
Motor electricity: 11KW
Dryer: Built-in, 16bar/1.2m3/min / 2-10ºC
Gasoline tank: 500 liter fuel tank
Air-water separator: 1 piece
Substantial-precision filter: 4 items, 16bar/2.8m3
Drain valve: computerized drain valve
Particulate issue material: <=0.01um
Oil content material: <=0.003 ppm
Strain dew point: 2-8 ºC
Dimensions and fat: 1882*790*1731mm
Fat: 560kg

Technological Parameters
 

Advantages:

one. The first imported airend is used to ensure large effciency and steadiness, and smoother reducing.
two. Numerous defense gadgets, a number of shock and noise reduction configurations, lower sounds.
3. Large-effciency refrigerant dryer and 5-degree high-effciency special precision filter, substantial filtration precision, pressure dew position as low as 2~5°C, fuel oil material as low as 0.001PPM, particulate subject filtration accuracy up to 0.01um, making sure pure compression air.
four. Consistent temperature management. The start off and end of the cooling supporter can be set according to the season for the
far better manage on oil temperature to keep away from emulsification.
5. The 500L massive air storage tank has buffered air and secure air offer. 
6. Centralized drainage aer submit-treatment is useful to keep the customer’s web site clean.

Laser slicing equipment is a image of industrial automation. Its extensive application has greatly enhanced manufacturing performance and industrial automation. As an auxiliary machine, the air compressor is dependable for the major work of auxiliary fuel.
The cleanliness of the air is an indicator of chopping performance and constant use. CZPT adheres to the basic principle of a cleanse air answer service provider in the laser reducing industry, and is fully commited to unremitting efforts in the pursuit of air cleanliness. The next-generation solution, combined all-in-1, deep Investigate the discipline of laser slicing, burning mirror barrels, chopping head substantial temperature, slagging, and massive incision tolerances. Increase the internal method of the air compressor, cooling process, dew point and vaporized drinking water separation configuration.

DuriAuxiliary fuel for Fiber Laser Slicing, did you get the proper a single?

The schematic diagram of laser cutting is revealed in the subsequent.

For the duration of the process, auxiliary gasoline is needed to blow off the slag/dross in the kerf and amazing down the chopping floor, also it shields lens and nozzle of laser. Basically there are 3 kinds of gas: Oxygen, Nitrogen and Air, any of them has an effect on directly to the cutting overall performance, speed, thickness and so on. So we genuinely want to believe better ahead of action.

one.Oxygen

Oxygen is commonly utilized to minimize thick carbon metal due to the fact the chemical reaction in between iron aspect and oxygen aids the metallic absorb heat and encourages it melt, which can greatly boost the chopping effectiveness.

Even so, oxygen will result in a marked oxide film on the cut surface area and it will have a quenching impact around, will increase the hardness which impact on subsequent processing. It also turns kerf to black or darkish yellow.

Generally, Oxygen helps carbon metal plates reduce, lower-pressure punching, and low-force chopping. Oxygen is normally vaporized from liquid oxygen which provided by the neighborhood provider, so the high quality of the fuel source is clean and no require particular treatment.

two. Nitrogen

Nitrogen will sort about the molten metal as protecting ambiance even though it truly is assisting the lower, avert oxidation of the material, keep away from the formation of oxide film. However, the slicing speed is not as quickly as oxygen, and the nitrogen consumption of the nitrogen is massive which means the expense will be larger.

The non-oxidized surface area has the characteristics of immediate welding, strong corrosion resistance and the kerf turns white.

Generally, nitrogen is used to cut stainless metal, galvanized sheet, aluminum, aluminum alloy, brass and other resources, by low-force perforation and substantial-force chopping. When reducing with nitrogen, the adjust of the gasoline flow has a excellent affect on the cutting functionality, in this circumstance, make confident the fuel movement is enough and continual. Nitrogen is normally vaporized from liquid nitrogen provided by provider, so the top quality ought to be clean.

three. Air

Air, as it is the most financial medium because it truly is significantly less complicated to receive than oxygen and nitrogen, nobody can charge you for air!

Every 1 is aware the air is made up of about twenty% oxygen and about seventy eight% nitrogen, so it can make up for the two shortage and chopping speed is slower than oxygen but quicker than nitrogen. Since the oxygen is concerned, the kerf turns a tiny little bit yellow. It’s the most financial alternative for you as lengthy as you are ok with the shade change.

Usually compressed air can be utilized for chopping sheet-steel parts, aluminum sheet, nonmetal and galvanized sheet etc., air support can definitely minimize the oxide film and completely save your price, therefore, air assist is a lot more and much more equipped in fiber laser minimize industry.

Compressed air can be attained very easily with an air compressor, but not any air compressor can be outfitted for Fiber Laser Cutter as the Air by itself is not clean, specifically following compressing, there are loads of h2o, oil and particles and any of them sprayed on the lens, the transmission of laser beam will be significantly influenced and target scattered, ensuing bad chopping influence these kinds of as base burrs or tough kerf, even obsolescence.

Circumstance could be much even worse if it is higher-electricity fiber laser, even a very small particle or a tiny spray will extremely perhaps burn up your total lens cone.

In purchase to make the most economic (Air assist) way workable, make certain cutting quality and steer clear of any injury for your fiber laser, the compressed air should be pure and continual, one hundred% meet up with ISO 8573-1-2571 standard.

Dehaha 4-in-1 (Compressor + receiver tank+ dryer + filters) substantial pressure air compressor is unique compressor for Fiber Laser Chopping industry, custom created to offer filtered, dried, continuous dependable provide of high pressure compressed air at 2~10ºCdew position to support laser cutting. Generate your own help air at a portion of the expense of cylinder.

Our benefits

Germany Rotorcomp Air finish
1.Authentic imported rotorcomp air conclude to make certain large efficiency and security, smoother slicing and smoother reduce floor.
two.Amount 1 strength performance requirements.

IE2 High Performance Motor
1.Siemens/ABB / Delta IE2 high-performance motor .
two.Defense degree is lP54, insulation degree is F.

Electrical Technique
1.Standardized layout, protected and trustworthy.
2.Professional wiring interface, the wiring is affordable, straightforward, very clear and effortless to preserve.
three.Schneider and Siemens are equipped with a collection of higher-degree parts, and their protected use is certain for a long time.

Five-fold filtration
one. Afive-stage large-efficiency dedicated precision separator and a developed-in committed dryer.
two.The air dew position is guaranteed to be within 2-10 levels,ensuring that the compressed air coming into the laser cutting device is dry and oil-cost-free!

Higher Precision Filter
Make certain that the cleanse lubricant enters the air conclude, lengthen the service life and maintenance cycle of the air stop.

500L air tank
500L big-capability gas storage tank, air storage buffer, make gas source far more steady, avoid frequent loading and unloading of air compressor.

Venture situation

We’re expert compressor maker given that 1996. We established up our special line for Fiber laser reducing sector in 2015. We’ve presented numerous models for several various makes Fiber laser cutting devices.

The main brands we have serviced are as follows.Which includes but not minimal to these.

Organization Profile

DHH Compressor ZheJiang Co.,Ltd.was launched in 1996 with above one hundred fifty competent personnel and a lot more than twenty five R&D engineersteams ‘ We target on the research & create,manufacture and vitality-conserving solutions of screw air compressor to create benefit for clients and society.In 2018 our overall sales volume approached 15 million US bucks.By above 23 a long time improved ordeals of creating, making and marketing,these days our valued clients are above 130 nations around the world.

Germany Common and 13 several years exporting expertise aid us won a lot more than 50 loyal overseas agents.

Dehaha’s principal firms emphasis in following essential locations:
Oil-injected rotary screw compressors
Moveable screw air compressors
Oil free of charge air compressors
High pressure air compressors
Air remedy tools

At Dehaha,we generate our customers’ have faith in and pleasure by manufacturing the superior good quality compressed air merchandise for all industries.All of our items are made for trustworthy overall performance,simple maintenance,and maximum energy effectiveness.We have product sales associates who can converse English,Spanish,French,and Russian which can make it simpler for our customers from all more than the entire world to interact and negotiate with us.

Dehaha constantly innovates merchandise improvement and management to fulfill customers’ need.The powerful organization lifestyle and constant innovation make CZPT improved quickly to reach the company basic principle”Energy Conserving 1st, Mutual Benefit Shared”. CZPT mission is to be a entire world-renowned substantial-end model,with sustainable development,constantly bettering its personal price and sharing it with our customers and workers.Committed to offer our buyers a silent and power-preserving made goods.

• Packing Specifics: Plywood crate pallet in addition foam board and bubble movie, Full closed picket situation. 1pcs/each package (for stationary screw air compressor)

• Delivery technique: by sea, by LCL/FCL or as asked for

• Delivery approach: FOB, CFR, CIF and EXW and so forth.

• Supply time: in 7-fifteen days right after receiving deposit (custom-made equipment not included)
 

Our support

Our Support

1.24/7 right after revenue services support in distinct languages.
2.Comply with up the feedback of merchandise in two months interval by email or contact.
three.Direction of installation and commissioning on web site can be provided by factory-trained technicians or neighborhood Licensed Service Center.
four.Complex instruction for customers in DEHAHA air compressor factory or operating internet site.
5.A lot of original spare components with proven top quality are all accessible from our central stocks in ZheJiang and all distributors’depots. 
6.All sorts of technical documents in various languages.

After-sale Provider

• Any questions or requests just before, during or after income, we would like to aid you any time and will uncover you the ideal solution in 24 several hours.
• Guarantee: One 12 months for the complete machine Authentic spare areas will be provided with the ideal price tag.
• An overboard engineer service is offered.

 Overseas Engineer Service
• We are accessible to deliver our engineer for aboard provider. Only need you to organize lodging, transportation, and translator. The extra cost for every single will be talked about based on the regional price tag amount.

Special Customized Services

(1) Full OEM
• Amount: at minimum 5 pcs
• In this program, we will do all the changes (Color, nameplate, and emblem) as your need, and will not charge extra price.

(2) 50 % OEM
• Quantity: no restrict
• Below this software, we can make the required alteration (nameplate and emblem) but we will cost some added payment for the nameplate, as the nameplate manufacturing facility has the MOQ.

(3) Emblem OEM
• Amount: no limit
• Only the symbol will be changed to yours, and no additional fee will be charged.
 

FAQ

FAQ

Q1. Are you buying and selling business or manufacture ?
A: We are specialist manufacture of screw air compressor of ZheJiang , China, far more than 24 years.
 

Q2. How extended is the delivery time ?
A: For normal voltage ,15 functioning days. Non-common ,please speak to our product sales.
 

Q3. What is payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit history Card, and etc. Also we could take USD, RMB, Euro and other currency.
 

Q4. How about your right after-sales support ?
A: 1.Offer consumers with set up and commissioning on-line recommendations.
     2. Well-skilled engineers obtainable to overseas service.
     3.Around the world agents and after provider avaiable.set up our engineers to assist you training and set up.
 

Q5. How about your guarantee?
A: One 12 months for the whole equipment and 2 many years for screw air stop, other than consumable spare areas.
 

Q6. Do you have any certification ?
A: Sure, per different customer’s marketplace require ,we can supply CE ,ISO and so forth certificate.
 

Q7. What about the routine maintenance ?
A: First servicing want to be done right after 500Hours, and then each 2000-3000 hrs to do the standard maintenance, and take into account the genuine setting.
 

Q8. How do you manage quality ?
A: 1.The uncooked components are strictly inspected
     2. Some key components are imported from abroad
     3.Each and every compressor should go at least 5 several hours of continuous screening ahead of leaving the manufacturing unit.
 

Q9. Do you supply OEM support ?
A: Indeed.The two OEM & ODM services can be approved.
 

Q10.How extended could your air compressor be utilised?
A: Generally, far more than ten several years.

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How to Repair and Maintain an Air Compressor

A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

Positive displacement

Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.

oil free

If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.

double acting

A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.

fuel tank pressure switch

You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

energy source

The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.

editor by czh 2023-01-16