Product Description
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Product Description
Low Noise Silent Oil Free Scroll Air Compressor Pump RK-JP2.2A-8
The oil-free scroll air compression main engine is the latest air compressor developed in recent years. Compared with the traditional air compressor, it has novel structure, small size, light weight, low noise, long service life and stable and continuous gas transmission. It is easy to operate, low maintenance cost and other excellent technical performance. It is praised as “no maintenance air compressor” and “new revolutionary air compressor” in the industry. It is the ideal model for air compressors below 50HP.
Working principle of scroll compressor
The oil-free scroll-type air compressor is formed by the mutual meshing of the moving and stationary scrolls of 2 double-function equation lines. During the process of suction, compression and exhaust, the static plate is fixed on the frame, and the moving plate is driven by the eccentric shaft and is restricted by the anti-rotation mechanism, and rotates around the center of the base of the static disk to make a plane with a small radius. The gas is sucked into the periphery of the stationary disk through the air filter. As the eccentric shaft rotates, the gas is gradually compressed in a plurality of crescent-shaped compression chambers combined with the dynamic and static disk phasing, and then continuously discharged from the axial holes of the central portion of the stationary disk.
Product Parameters
Model: RK-JP2.2A-8
Capacity: 0.25 m3/min Ā 250L/min
WorkingĀ pressure: 8Ā bar
RatedĀ power:Ā 2.2kw
Voltage:380v/50hz/3ph
Oil free: Class 0
Cooling: by air
Noise db(A):69Ā±3
Dimension:Ā 360*351*290mm
Weight:Ā 14.5kg
Exhaust temperature (Ā°C):ā¤150
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Model |
Air flow(m3 /min) |
Pressure(Mpa) |
Power(Kw) |
noise db(A) |
Dimensions (mm) |
Weight(kg) |
Exhaust temperature (Ā°C) |
|
RK-JP1.5A-8 |
0.13 |
0.8 |
1.5 |
65Ā±3 |
230*238*233 |
11.7 |
ā¤150 |
|
RK-JP2.2A-8 |
0.25 |
0.8 |
2.2 |
69Ā±3 |
360*351*290 |
14.5 |
ā¤150 |
|
RK-JP3.7B-8 |
0.41 |
0.8 |
3.7 |
70Ā±3 |
362*345*290 |
20 |
ā¤165 |
|
RK-JP5.5B-8 |
0.63 |
0.8 |
5.5 |
72Ā±3 |
420*417*353 |
24.5 |
ā¤180 |
|
Flow rate, installation size and voltage can be customized according to customers’ req uirements noise,flowrate and other data may vary according to customers’ requirements: noise value is measured at a distance of1m from the front of the compressor in a soundless room at full load. |
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ProductĀ features
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Are you tired of dealing with oily air and the hassle of lubricating oil during compressor use? Look no further! Our CHINAMFG Oil-Free Scroll Compressor Chamber is designed to eliminate oily air at the source, providing you with a truly oil-free and environmentally friendly solution. Say goodbye to oil pollution and condensate discharge!
But that’s not all – our compressor offers so much more! With our CHINAMFG Oil-Free Scroll Compressor, you can enjoy high-quality 100% oil-free compressed air. Don’t just take our word for it, our air quality is tested and certified by the prestigious German TĆV certification body. We meet ISO8573-1, the highest air quality standard.
Not only is our compressor oil-free, but it also boasts low vibration. The circular rotation vibration is much lower compared to reciprocating compressors. Plus, our compressor offers excellent balance with evenly distributed pressure around the axis during rotation.
Worried about noise? Don’t be! Our compressor is designed to be low noise. With no air inlet valve, you won’t have to worry about the sound of check valves closing or the “peng peng” sound of piston air compressors. And with a low rotation speed of only 3000rpm, you won’t experience the high-frequency beeping sound of screw machines.
Efficiency is key, and our compressor delivers. The volumetric continuous exhaust of our scroll air compressor ensures there is no residual volume, resulting in a volumetric efficiency of up to 98% or more. Our flexible sealing technology improves sealing performance and reduces leakage loss.
Reliability is paramount, and we’ve got you covered. Our compressor is manufactured with high machining accuracy to Ī¼ level and treated with a special coating for lasting use in various environments. Equipped with a large-capacity multi-plate cooling fan and after-cooler, our compressor ensures effective cooling and stable operation even in high ambient temperatures.
And the best part? Our compressor requires low maintenance. With fewer parts compared to other types of air compressors, the possibility of machine maintenance is greatly reduced. Say goodbye to the hassle of configuring intake and discharge valves, piston rings, and other wearing parts.
Experience the power of our 2.2kw 3HP Scroll Air Compressor Air End RK-JP2.2A-8. Trust in the quality and reliability of ZheJiang CHINAMFG Machinery Co., Ltd. We are here to provide you with top-notch products and excellent customer service.
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Application industry
CHINAMFG oil-free scroll compressor air end is mainly used in Pharmaceutical industry, laboratories, spraying, textile, food, electronics, industrial machine tool support, printing and other industries with high requirements for clean air in automated production lines.
Successful cases
Company Profile
Certifications
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| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are the Typical Applications for Oil-Free Scroll Compressors?
Oil-free scroll compressors find applications in various industries where clean and oil-free compressed air is essential. Here’s a detailed overview of their typical applications:
Medical and Healthcare:
Oil-free scroll compressors are widely used in medical and healthcare facilities. They provide clean and oil-free compressed air that meets the strict quality standards required for medical applications. These compressors are commonly employed in dental clinics, hospitals, laboratories, and pharmaceutical production facilities. They power medical air systems, ventilators, dental chairs, surgical instruments, and other critical medical equipment.
Pharmaceutical Industry:
The pharmaceutical industry requires compressed air in various processes, such as filling, packaging, and manufacturing. Oil-free scroll compressors ensure that the compressed air remains free from oil contaminants, which is crucial to maintain the purity and integrity of pharmaceutical products. These compressors provide reliable and high-quality compressed air for applications such as tablet coating, sterile air supply, pneumatic conveying, and cleanroom environments.
Food and Beverage Industry:
In the food and beverage industry, oil-free scroll compressors are commonly used to generate compressed air for food processing, packaging, and product handling. Compressed air is utilized for tasks such as pneumatic conveying, bottle blowing, air agitation, and product drying. Oil-free compressors are preferred to avoid any risk of oil contamination that could compromise the safety and quality of food and beverage products.
Electronics and Semiconductor Manufacturing:
Oil-free scroll compressors play a critical role in electronics and semiconductor manufacturing processes. These industries require ultra-clean and oil-free compressed air to prevent any contamination that could impact the sensitive electronic components or semiconductor wafer production. Oil-free compressors are used in tasks such as cleanroom air supply, chip testing, circuit board assembly, and precision cleaning.
Laboratories and Research Facilities:
Oil-free scroll compressors are commonly found in laboratories and research facilities where a reliable source of clean and oil-free compressed air is necessary. These compressors are used in analytical instruments, gas chromatography, sample preparation, and other laboratory applications. They ensure the accuracy and reliability of test results and prevent any interference caused by oil contaminants.
Other Applications:
Oil-free scroll compressors also find application in industries such as automotive, textiles, printing, aerospace, and more. They are suitable for any industry or application that requires clean, oil-free compressed air to ensure product quality, process reliability, and compliance with industry standards.
It is important to note that while oil-free scroll compressors are well-suited for the applications mentioned above, the specific requirements of each industry and application should be considered when selecting a compressor. Factors such as air quality standards, flow rates, pressure requirements, and system design should be taken into account to ensure optimal performance and efficiency.
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How Do Oil-Free Scroll Compressors Contribute to Clean Compressed Air?
Oil-free scroll compressors play a significant role in delivering clean compressed air in various applications. Here’s a detailed explanation:
Oil-Free Operation:
One of the primary ways oil-free scroll compressors contribute to clean compressed air is through their oil-free operation. Unlike oil-injected compressors, which use lubricating oil in the compression process, oil-free scroll compressors do not introduce any oil into the compressed air stream. This eliminates the risk of oil contamination in the air supply, ensuring that the compressed air remains clean and free from oil particles.
Pure Air Quality:
Oil-free scroll compressors are designed to provide high-quality, pure compressed air. The compression process in a scroll compressor involves the intermeshing of scroll elements, which creates a smooth and continuous compression without the need for lubricating oil. This results in compressed air that is free from oil aerosols, vapors, and contaminants that may be present in oil-injected compressors. The absence of oil in the compressed air stream makes oil-free scroll compressors ideal for applications that require clean and contaminant-free air, such as in food and beverage processing, pharmaceutical manufacturing, electronics, and critical instrumentation.
Oil Filtration Systems:
While oil-free scroll compressors do not use oil in the compression process, they may still incorporate filtration systems to ensure the purity of the compressed air. These filtration systems typically include air intake filters and sometimes additional filters to remove particulate matter, water vapor, and other contaminants from the ambient air before it enters the compression chamber. By effectively filtering the incoming air, oil-free scroll compressors help maintain clean and high-quality compressed air output.
Minimal Maintenance Requirements:
Oil-free scroll compressors generally have minimal maintenance requirements compared to oil-injected compressors. Since there is no oil to monitor, change, or dispose of, the maintenance tasks associated with oil-free scroll compressors are simplified. This can contribute to cleaner air by reducing the risk of oil spills or leaks that may occur during maintenance activities.
Environmental Friendliness:
The use of oil-free scroll compressors can contribute to environmental friendliness. By eliminating the need for lubricating oil, these compressors reduce the risk of oil contamination entering the compressed air system and potentially polluting the environment. Additionally, the absence of oil in the compressed air stream can benefit downstream equipment and processes, preventing potential damage or contamination that may occur with oil-laden air.
It’s important to note that while oil-free scroll compressors provide clean compressed air, the overall air quality is also influenced by other factors such as the ambient air conditions, filtration systems, and proper maintenance practices. Regular inspection, maintenance, and adherence to manufacturer’s guidelines are essential to ensure the continued delivery of clean compressed air.
In summary, oil-free scroll compressors contribute to clean compressed air through their oil-free operation, providing high-quality and oil-free compressed air. They may incorporate filtration systems to further enhance air purity and have minimal maintenance requirements. The use of oil-free scroll compressors promotes environmental friendliness and ensures contaminant-free air for various applications.
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What Is an Oil-Free Scroll Air Compressor?
An oil-free scroll air compressor is a type of compressor that utilizes a scroll mechanism to compress air without the need for lubricating oil. Here’s a detailed explanation:
Working Principle:
An oil-free scroll air compressor consists of two spiral-shaped scrolls, typically referred to as the stationary scroll and the orbiting scroll. These scrolls are positioned eccentrically to each other, creating crescent-shaped compression chambers.
As the orbiting scroll moves in a circular motion within the stationary scroll, the crescent-shaped compression chambers decrease in volume. This reduction in volume compresses the air trapped within the chambers, resulting in the pressurization of the air.
Oil-Free Operation:
- No Lubricating Oil: Unlike other compressor types, such as reciprocating or rotary screw compressors, oil-free scroll compressors do not rely on lubricating oil for sealing or cooling purposes. The scrolls are designed with precision tolerances and mating surfaces that allow them to operate without any oil lubrication.
- Dry Compression: The absence of lubricating oil in the compression chambers ensures that the compressed air remains free from oil contaminants. This makes oil-free scroll compressors suitable for applications that require clean, oil-free air, such as in medical, pharmaceutical, laboratory, and food processing industries.
Advantages:
- High Efficiency: Oil-free scroll compressors are known for their high efficiency due to the continuous compression process. The scroll design minimizes internal leakage and improves volumetric efficiency, resulting in reduced energy consumption and operating costs.
- Compact and Quiet: Oil-free scroll compressors are compact in size and have fewer moving parts compared to other compressor types. This compact design not only saves space but also contributes to quieter operation with lower noise levels.
- Low Maintenance: Since oil-free scroll compressors do not require oil changes or regular lubrication, their maintenance requirements are significantly reduced. This can lead to cost savings and less downtime for maintenance activities.
- Reliability: The scroll mechanism in oil-free scroll compressors operates smoothly and without metal-to-metal contact, resulting in reduced wear and tear. This enhances the compressor’s reliability and longevity, providing consistent performance over an extended period.
Applications:
Oil-free scroll compressors are commonly used in various applications where clean, oil-free compressed air is essential. Some typical applications include:
- Medical and dental air supply
- Pharmaceutical manufacturing
- Laboratory air systems
- Food and beverage processing
- Electronics manufacturing
- Printing and packaging industries
Overall, an oil-free scroll air compressor offers efficient, oil-free compression, compactness, low maintenance, and reliability, making it a suitable choice for applications that demand clean air and require a reliable source of compressed air.
editor by CX 2024-02-18