Product Description
Low Noise Air Cooling Belt Driven Hihg Performance Oil Free Scroll Air Compressor
1. Product picture :
2. Product details :
| 1. Air end: Large rotor with reasonable length-diameter ratio, large gas production, low rotating speed, small vibration, low noise, effectively play the stability of the head, the rotor material is made of wear resistant high-strength alloy steel |
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| 2. Motor: 3 phase asynchronous motor,IP54/IP55,F class insulation,SKF over-loading bearing,output efficiency up to 95%,service factor SF=1.15,Volt. And Freq. can be customized,add oil injection port at both end of bearing shell, easy maintenance |
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| 3. VSD inverter( optional ): automatically adjust motor RMP according to real requirements, the actual power, energy -saving more than 30%,eliminate the CHINAMFG current |
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| 4.High power cooling fan: independent external motor which is not to be burn out easily,durable high heat dissipation efficiency ensure 24 hours continuous operation in high temperature and humidity environment |
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| 5.Cooler : air cooler/ water cooler,high efficiency ,low noise,high quality aluminum material ,add axial flow fan, ensure perfect cooling effect |
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| 6.Air filter: two stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-dust environment |
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| 7.oil filter high efficiency oil filter removes lubricant magazine ensure longer working life and save maintenance cost |
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| 8.Intake valve According the actual need, the gas can be automatically adjusted to reduce the operation cost |
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| 9.vibration-proof pressure gauge: accurately display the pressure value of the air compressor tanker, convenient to view and adjust to meet different work needs |
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| 10.built -in soundproof cotton inner sound-absorbing cotton .effectively reduce the noise machines operation, low noise little vibration, sounds as low as 50db |
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| 11. Intelligent PLC touch screen controller simple operation, clear operation status, 24 hours for you to work |
3.Product Features:
| 1) High reliability | ||||||
| • large air end and low speed design | ||||||
| •SKF bearings whose service life for more than 50,000 hours , low wear and long service life | ||||||
| • original imported driven parts: coupling | ||||||
| •More than 30% heat dissipation design | ||||||
| 2) Energy saving | ||||||
| • The rotor adopts European and American patent screw type line design, high efficiency, energy saving | ||||||
| • reasonably configure the fan , configure the minimum power on the premise of maximum efficiency | ||||||
| • all standard direct drive units reduce gear configuration to lower energy loss | ||||||
| • each unit is tested by the national energy efficiency laboratory, and each unit is guaranteed to reach the national level |
4. Features & advantages for GREAT variable speed drivem( VSD) screw air compressor:
Feature and Advantage:
1)High efficient energy saving returns
• adjustable air volume: with the variable speed control technology of the frequency converter, the air volume of the air compressor can be adjusted according to the actual air consumption of the user, so as to avoid the loss of unloading power and the generation of useless work
• variable frequency starting: avoid frequent loading and unloading, CHINAMFG current and torque when intermittent gas is used
• low-pressure operation: the unit can save 14% energy directly by eliminating the additional pressure burden of 2bar (7% energy loss can be saved for every 1bar reduced working pressure).
2) Can be set according to the required pressure, keep the supply pressure constant
• constant pressure: at the set required pressure, the unit will always maintain a constant pressure supply of ±0.1bar
• when the air consumption increases, the pressure remains unchanged and the speed increases automatically to ensure the air supply demand;
• when the air consumption reduced, the pressure remains the same and the speed is automatically reduced to meet the requirement
3) More reliable
• variable frequency starting: avoid electrical and mechanical shocks
• variable frequency speed regulation: avoid the disadvantage of the unit running at high speed for a long time
• eliminating 2bar of high pressure reduces the chance of system leakage
5.Techincal parameter for GREAT VSD screw air compressor:
| Model | Working pressure (Bar) | Flow Air Capacity (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKBP-7F | 8/10/13 | 1.16/1.02/0.86 | 7.5 | 65 | 1250*760*1202 | G3/4 | 280 |
| TKBP-11F | 8/10/13 | 1.62/1.40/1.21 | 11 | 66 | 1250*760*1202 | G1 | 480 |
| TKBP-15F | 8/10/13 | 2.5/2.0/1.8 | 15 | 69 | 1200*1000*1290 | G1 | 500 |
| TKBP-18F | 8/10/13 | 2.92/2.7/2.2 | 18.5 | 68 | 1200*1000*1290 | G1 | 640 |
| TKBP-22F | 8/10/13 | 3.53/3.2/2.4 | 22 | 68 | 900*1450*1277 | G1 | 660 |
| TKBP-30F | 8/10/13 | 5.0/4.5/3.5 | 30 | 70 | 1250*1030*1429 | G1 1/2 | 950 |
| TKBP-37F | 8/10/13 | 6.3/5.6/4.8 | 37 | 70 | 1250*1030*1429 | G1 1/2 | 990 |
| TKBP-45F | 8/10/13 | 7.5/6.8/5.8 | 45 | 70 | 1250*1030*1429 | G1 1/2 | 1150 |
| TKBP-55F/W | 8/10/13 | 9.8/8.8/7.2 | 55 | 72 | 2150*1150*1500 | DN50 | 2400 |
| TKBP-75F/W | 8/10/13 | 12.3/11.0/9.0 | 75 | 75 | 2150*1150*1500 | DN50 | 2500 |
| TKBP-90F/W | 7.5/8.5/10/13 | 16.3/15.6/14.2/11.5 | 90 | 76 | 2300*1250*1681.5 | DN50 | 2800 |
| TKBP-110F/W | 7.5/8.5/10/13 | 20.4/20.0/17.8/14.5 | 110 | 77 | 3100*1540*1900 | DN80 | 3900 |
| TKBP-132F/W | 7.5/8.5/10/13 | 24.0/23.0/21.0/18.1 | 132 | 77 | 3100*1540*1990 | DN80 | 4100 |
| TKBP-160F/W | 7.5/8.5/10/13 | 27.8/27.1/25.2/21.2 | 160 | 78 | 3500*1650*2050 | DN80 | 4500 |
| TKBP-185F/W | 7.5/8.5/10/13 | 32.5/30.5/27.0/22.5 | 185 | 78 | 3500*1650*2050 | DN100 | 5100 |
| TKBP-200F/W | 7.5/8.5/10/13 | 35.0/33.3/30.6/26.3 | 200 | 78 | 3650*2000*2330 | DN100 | 5200 |
| TKBP-220F/W | 7.5/8.5/10/13 | 40.7/38.2/34.5/29.8 | 220 | 78 | 3650*2000*2330 | DN100 | 5300 |
| TKBP-250F/W | 7.5/8.5/10/13 | 45.3/43/38.1/35.0 | 250 | 78 | 3650*2000*2330 | DN100 | 5400 |
6.Application :
7. Certification :
8. Pakcing :
9. other related products :
·fixed speed(FSD) screw air compressor
·variable speed(VSD)screw air compressor
·permanent magnet variable speed( PM VSD)screw air compressor
·2 stage compression FSD screw air compressor
·2 stage compression PM VSD screw air compressor
·low pressure screw air compressor
·diesel engine driven portable screw air compressor
·electric motor driven portable screw air compressor
·outdoor use screw air compressor
·oil free screw blower
·integrated screw air compressor for laser cutting machines
10. Exhibition:
11. FAQ :
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
12 . factory
GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research &develop, manufacture and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad.
“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
| why you choose us ? | 1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company |
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2.European standard,China made &factory directly supply |
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3. Superior porformance &high efficiency with reasonable price |
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4.Low power consumptions for more output |
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5.Trouble free & cost saving |
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6.Timely pre-sale and after-sale service |
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| 7.Easy operatation &maintenance |
13.Contact:
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| After-sales Service: | Online Techinal Support |
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| Warranty: | 12-24 Month |
| Lubrication Style: | Oil-less |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do Oil-Free Scroll Compressors Compare to Oil-Lubricated Ones?
When comparing oil-free scroll compressors to oil-lubricated compressors, several factors come into play. Here’s a detailed comparison:
Oil Contamination:
One of the primary differences between the two types of compressors is the presence or absence of oil in the compression process. Oil-lubricated compressors require lubricating oil for the operation of internal components, which introduces the risk of oil carryover and contamination in the compressed air. On the other hand, oil-free scroll compressors operate without the use of lubricating oil, ensuring that the compressed air remains free from oil particles and contamination. This makes oil-free scroll compressors more suitable for applications that demand clean and oil-free compressed air, such as in medical, pharmaceutical, and electronics industries.
Maintenance Requirements:
Oil-lubricated compressors require regular maintenance to ensure proper lubrication and oil quality. This includes oil changes, oil filter replacements, and monitoring oil levels. In contrast, oil-free scroll compressors have reduced maintenance requirements since there is no need for oil changes or oil-related maintenance tasks. This can result in lower maintenance costs and less downtime for oil-free scroll compressors.
Environmental Impact:
Oil-lubricated compressors have the potential to release oil into the environment through leaks or during maintenance activities. This can have negative environmental implications and may require additional measures for proper oil disposal. Oil-free scroll compressors, on the other hand, eliminate the risk of oil contamination and minimize the environmental impact associated with oil handling and disposal.
Efficiency and Performance:
Oil-lubricated compressors and oil-free scroll compressors can both deliver compressed air efficiently. However, oil-free scroll compressors are known for their high energy efficiency due to their scroll mechanism design, which minimizes internal leakage and reduces energy losses. Additionally, the absence of oil in oil-free scroll compressors eliminates the need for oil separators, oil filters, and associated pressure drops, further contributing to improved efficiency.
Noise Levels:
Oil-lubricated compressors can generate more noise due to the reciprocating motion of components and the presence of oil in the compression process. Oil-free scroll compressors, on the other hand, operate with smooth and quiet scroll mechanisms, resulting in lower noise levels. This can be advantageous in applications where noise reduction is desired, such as in medical environments or noise-sensitive manufacturing processes.
Application Suitability:
The choice between oil-free scroll compressors and oil-lubricated compressors depends on the specific requirements of the application. Oil-lubricated compressors are commonly used in industrial applications where oil contamination is not a concern, and the focus is on high capacity and efficiency. On the other hand, oil-free scroll compressors are favored in industries that require clean, oil-free compressed air, such as medical, pharmaceutical, laboratory, and electronics manufacturing.
In summary, oil-free scroll compressors offer advantages such as oil-free compressed air, reduced maintenance requirements, lower environmental impact, high energy efficiency, and quieter operation. However, the choice between oil-free scroll compressors and oil-lubricated compressors ultimately depends on the specific needs and considerations of the application at hand.
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How Do Oil-Free Scroll Compressors Contribute to Clean Compressed Air?
Oil-free scroll compressors play a significant role in delivering clean compressed air in various applications. Here’s a detailed explanation:
Oil-Free Operation:
One of the primary ways oil-free scroll compressors contribute to clean compressed air is through their oil-free operation. Unlike oil-injected compressors, which use lubricating oil in the compression process, oil-free scroll compressors do not introduce any oil into the compressed air stream. This eliminates the risk of oil contamination in the air supply, ensuring that the compressed air remains clean and free from oil particles.
Pure Air Quality:
Oil-free scroll compressors are designed to provide high-quality, pure compressed air. The compression process in a scroll compressor involves the intermeshing of scroll elements, which creates a smooth and continuous compression without the need for lubricating oil. This results in compressed air that is free from oil aerosols, vapors, and contaminants that may be present in oil-injected compressors. The absence of oil in the compressed air stream makes oil-free scroll compressors ideal for applications that require clean and contaminant-free air, such as in food and beverage processing, pharmaceutical manufacturing, electronics, and critical instrumentation.
Oil Filtration Systems:
While oil-free scroll compressors do not use oil in the compression process, they may still incorporate filtration systems to ensure the purity of the compressed air. These filtration systems typically include air intake filters and sometimes additional filters to remove particulate matter, water vapor, and other contaminants from the ambient air before it enters the compression chamber. By effectively filtering the incoming air, oil-free scroll compressors help maintain clean and high-quality compressed air output.
Minimal Maintenance Requirements:
Oil-free scroll compressors generally have minimal maintenance requirements compared to oil-injected compressors. Since there is no oil to monitor, change, or dispose of, the maintenance tasks associated with oil-free scroll compressors are simplified. This can contribute to cleaner air by reducing the risk of oil spills or leaks that may occur during maintenance activities.
Environmental Friendliness:
The use of oil-free scroll compressors can contribute to environmental friendliness. By eliminating the need for lubricating oil, these compressors reduce the risk of oil contamination entering the compressed air system and potentially polluting the environment. Additionally, the absence of oil in the compressed air stream can benefit downstream equipment and processes, preventing potential damage or contamination that may occur with oil-laden air.
It’s important to note that while oil-free scroll compressors provide clean compressed air, the overall air quality is also influenced by other factors such as the ambient air conditions, filtration systems, and proper maintenance practices. Regular inspection, maintenance, and adherence to manufacturer’s guidelines are essential to ensure the continued delivery of clean compressed air.
In summary, oil-free scroll compressors contribute to clean compressed air through their oil-free operation, providing high-quality and oil-free compressed air. They may incorporate filtration systems to further enhance air purity and have minimal maintenance requirements. The use of oil-free scroll compressors promotes environmental friendliness and ensures contaminant-free air for various applications.
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What Industries Commonly Use Oil-Free Scroll Air Compressors?
Oil-free scroll air compressors are utilized across various industries that require clean, reliable, and oil-free compressed air. Here’s a detailed explanation:
- Medical and Healthcare: Oil-free scroll compressors find extensive use in medical and healthcare facilities. They provide clean and contaminant-free compressed air for critical applications such as medical air systems, dental equipment, laboratory instruments, respiratory therapy devices, and surgical tools. The oil-free operation ensures the delivery of high-quality air that meets strict medical standards.
- Pharmaceutical: The pharmaceutical industry requires compressed air for numerous applications, including product manufacturing, packaging, and laboratory operations. Oil-free scroll compressors are preferred in pharmaceutical facilities to ensure that the compressed air remains free from oil contamination, maintaining the integrity of the products and meeting stringent regulatory requirements.
- Food and Beverage: In the food and beverage industry, oil-free scroll compressors are commonly used to provide clean and oil-free compressed air for various processes. They are employed in applications such as pneumatic conveying, packaging, bottling, food processing, and air agitation in fermentation and mixing processes. The oil-free operation prevents any possibility of oil contamination in the food or beverage products.
- Electronics and Semiconductor: The electronics and semiconductor industry has stringent requirements for clean and dry compressed air. Oil-free scroll compressors are utilized in clean room environments and semiconductor manufacturing processes where even small oil particles can cause damage to sensitive electronic components. They are suitable for applications such as chip manufacturing, circuit board assembly, and precision instrumentation.
- Laboratories: Research laboratories, testing facilities, and analytical laboratories often require oil-free compressed air for various instruments and equipment. Oil-free scroll compressors provide the necessary clean and dry air supply without the risk of oil contamination. They are used in applications such as chromatography, mass spectrometry, sample preparation, gas generation, and other laboratory processes.
- Automotive and Aerospace: Oil-free scroll compressors are utilized in automotive and aerospace industries for applications such as painting, coating, pneumatic tools, air suspension systems, and clean air supply for testing and assembly processes. The oil-free operation ensures that the compressed air does not introduce contaminants that could affect the quality or performance of automotive or aerospace components.
- Printing and Packaging: In printing and packaging operations, oil-free scroll compressors are used for tasks such as air knives, pneumatic controls, air cushioning, and product labeling. The clean and oil-free compressed air ensures that the printing or packaging process remains free from oil contamination, maintaining the quality and appearance of the printed materials or packaged products.
- Environmental and Water Treatment: Oil-free scroll compressors play a role in environmental and water treatment applications. They are used for aeration in wastewater treatment plants, air sparging in soil remediation, air supply for ozone generators, and other air-driven processes. The oil-free operation ensures that the compressed air does not introduce any contaminants that could impact the treatment processes or the environment.
These are just a few examples of the industries that commonly utilize oil-free scroll air compressors. Their oil-free operation, clean air delivery, reliability, and low maintenance make them well-suited for applications where high air quality, precision, and compliance with industry standards are essential.
editor by CX 2024-02-09