Product Description
| Type: | Oil Free Scroll Air Compressor |
| Voltage: | 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements |
| Working Pressure: | 8~10bar |
| Installed Motor Power: | 3.0-50 Kw |
| Color: | Blue,white |
| Driven Method: | Belt Driven |
| Transport Package: | Standard Wooden Packing |
| application: | Dentistry,Laboratory,New Energy |
Product Features
1.High quanlity oild free compressed air.
2.High efficiency oil free scroll airend.
3.Low Energy Consumption,Low running,maintenance cost.
4.Aptitude and intelligent Control, integrated touch-screen PLC displayer.
5.Unique safe units make whole compressor more safety, more stable,lest noise,lest energy Loss.
6.Easy to install,operate,maintain.
| Model | Capacity | Pressure | Motor power | QTY of air end | QTY of motor | Noise Level | Diemensions | Weight | Diameter of air outlet pipe | Inner air tank | Outside air tank | |
| m3/min | Mpa | kW | hp | PCS | PCS | dB(A) | mm | KGS | inch | L | L | |
| D04/08-A1 | 0.3 | 0.8 | 3.0 | 4.0 | 04*1 | 1 | 55±2 | 760*690*820 | 200 | 3/4 | 5 | / |
| D04/08-A4 | 0.4/0.3 | 0.8/1.0 | 3.7 | 5 | 04*1 | 1 | 55±2 | 760*690*820 | 200 | 3/4 | 5 | / |
| D04/08-J3 | 0.4/0.3 | 0.8/1.0 | 3.7 | 5 | 04*1 | 1 | 55±2 | 1400*780*1485 | 450 | 3/4 | / | 200 |
| Q08/08-S1 | 0.8 | 0.8 | 7.5 | 10 | 04*2 | 2 | 60±2 | 1400*700*1200 | 400 | 1 1/2 | 24 | / |
| Q08/08-S1 | 0.8 | 0.8 | 7.5 | 10 | 04*2 | 2 | 60±2 | 1400*780*1485 | 450 | 1 1/2 | / | |
| D06/08-A4 | 0.6/0.4 | 0.8/1.0 | 5.5 | 7 | 0.6*1 | 1 | 55±2 | 760*690*820 | 200 | 3/4 | 5 | / |
| D06/08-J3 | 0.6/0.4 | 0.8/1.0 | 5.5 | 7 | 0.6*1 | 1 | 55±2 | 1400*780*1485 | 450 | 3/4 | / | 200 |
| Z12/08-S1 | 1.2/0.8 | 0.8/1.0 | 11 | 15 | 0.6*2 | 2 | 60±2 | 1400*700*1200 | 350 | 1 1/2 | 24 | / |
| D06/08-J5 | 0.6 | 0.8 | 5.5 | 7 | 0.6*1 | 1 | 60±2 | 1400*780*1485 | 450 | 1 1/2 | / | |
| Z12/08-J5 | 1.2 | 0.8 | 11 | 15 | 0.6*2 | 2 | 60±2 | 1400*780*1485 | 500 | 1 1/2 | / | |
| Z18/08-S1 | 1.8/1.5 | 0.8/1.0 | 16.5 | 22 | 0.6*3 | 3 | 62±2 | 1400*700*1670 | 500 | 1 1/2 | 24 | / |
| Z24/08-S1 | 2.4/2.0 | 0.8/1.0 | 22 | 30 | 0.6*4 | 4 | 65±2 | 1400*1550*1200 | 800 | 1 1/2 | 24*2 | / |
| Z30/08-S1 | 3.0/2.4 | 0.8/1.0 | 27.5 | 37 | 0.6*5 | 5 | 65±2 | 1400*1550*1670 | 1080 | 1 1/2 | / | / |
| Z36/08-S1 | 3.6/3.0 | 0.8/1.0 | 33 | 45 | 0.6*6 | 6 | 65±2 | 1400*1550*1670 | 1200 | 1 1/2 | / | / |
| Z42/08-S1 | 4.2/3.6 | 0.8/1.0 | 38.5 | 52 | 0.6*7 | 7 | 65±2 | 2220*1450*1740 | 1400 | 1 1/2 | / | / |
| Z48/08-S1 | 4.8/4.0 | 0.8/1.0 | 44 | 59 | 0.6*8 | 8 | 65±2 | 2220*1450*1750 | 1520 | 1 1/2 | / | / |
| Z54/08-S1 | 5.4/4.5 | 0.8/1.0 | 49.5 | 67 | 0.6*9 | 9 | 65±2 | 2220*1450*1750 | 1650 | 1 1/2 | / | / |
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
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| Installation Type: | Stationary Type |
|---|---|
| Lubrication Style: | Oil-free |
| Cylinder Position: | Vertical |
| Product Name: | Oil Free Scroll Screw Air Compressor |
| Configuration: | Stationary |
| Noise Level: | Silent |
| Customization: |
Available
|
|
|---|
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Are There Specific Filtration Requirements for Oil-Free Scroll Compressors?
Yes, there are specific filtration requirements for oil-free scroll compressors to ensure the maintenance of air quality. Here’s a detailed explanation:
Intake Air Filtration:
Oil-free scroll compressors require effective intake air filtration to prevent the entry of particulates and contaminants into the compressor system. The intake air filters should have a high filtration efficiency and be capable of capturing particles of various sizes. These filters are typically installed at the compressor’s intake or inlet, where they remove dust, dirt, pollen, and other airborne impurities from the incoming air. The use of high-quality intake air filters helps protect the compressor’s internal components and ensures that the compressed air remains clean and free from contaminants.
Coalescing Filters:
In addition to intake air filters, oil-free scroll compressor systems may incorporate coalescing filters for enhanced air quality. Coalescing filters are designed to remove oil aerosols and fine moisture droplets from the compressed air. These filters utilize specialized media that coalesce the oil and water particles into larger droplets, which are then separated and drained from the compressed air. Coalescing filters are particularly important in applications where the presence of oil or moisture can negatively impact downstream processes or equipment.
Particulate Filters:
Particulate filters, also known as dust filters or general-purpose filters, are used in oil-free scroll compressor systems to remove solid particles from the compressed air. These filters are designed to capture particles of various sizes and can effectively remove dust, dirt, rust, and other solid contaminants. Particulate filters are typically installed downstream of the compressor to ensure that the compressed air remains free from any remaining particles that may have bypassed the intake air filtration stage.
Activated Carbon Filters:
Activated carbon filters, or adsorption filters, are used in oil-free scroll compressor systems to remove odors and certain types of gases. These filters contain activated carbon media that adsorb and trap gas molecules onto their porous surfaces. Activated carbon filters are effective in removing odors, hydrocarbons, volatile organic compounds (VOCs), and other specific gases that may be present in the compressed air. They are commonly used in applications where odor control or gas removal is essential, such as in the food and beverage industry or laboratories.
Filter Maintenance and Replacement:
Proper maintenance and regular replacement of the filtration components are essential to ensure their optimal performance and prevent any degradation in air quality. The maintenance intervals and replacement schedules for filters may vary depending on factors such as operating conditions, air quality requirements, and the specific recommendations of the filter manufacturer. Regular inspections, cleaning or replacement of filters, and adherence to maintenance schedules are necessary to maintain the required filtration efficiency and prevent any potential contamination of the compressed air.
It is important to consult the compressor manufacturer’s guidelines and recommendations regarding the specific filtration requirements for their oil-free scroll compressor models. They can provide detailed information on the types of filters to be used, their location within the compressor system, recommended maintenance procedures, and replacement intervals. Adhering to these requirements ensures that the filtration system effectively removes contaminants and maintains the desired air quality in oil-free scroll compressor systems.
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What Is the Lifespan of Components in Oil-Free Scroll Air Compressors?
The lifespan of components in oil-free scroll air compressors can vary depending on various factors. Here’s a detailed explanation:
Component Lifespan:
The lifespan of components in oil-free scroll air compressors can be influenced by factors such as the quality of manufacturing, operating conditions, maintenance practices, and usage patterns. While it’s challenging to provide exact lifespan estimates for individual components, the following are general guidelines:
Scroll Elements:
The scroll elements, which are the primary moving parts in oil-free scroll compressors, are typically designed to have a long service life. With proper maintenance and regular servicing, scroll elements can last for tens of thousands of operating hours. However, factors such as operating conditions (pressure, temperature), duty cycle, and the quality of the compressed air can affect their lifespan. Regular inspections, monitoring, and adherence to maintenance schedules are essential to ensure the optimal performance and longevity of scroll elements.
Motors:
The lifespan of the motor in an oil-free scroll compressor depends on various factors, including the motor type (induction, permanent magnet), design, and operating conditions. Well-maintained motors can typically last for several tens of thousands of operating hours. However, factors such as excessive heat, electrical issues, or inadequate lubrication can reduce their lifespan. Regular inspection, monitoring of motor performance, and addressing any issues promptly can help maximize motor lifespan.
Control System Components:
The control system components, such as sensors, switches, and electronic control boards, are generally designed to have a long lifespan. However, their lifespan can be influenced by factors such as electrical surges, environmental conditions, and proper maintenance. Regular inspection, testing, and addressing any malfunctions or failures promptly can help ensure the reliability and longevity of control system components.
Filtration Components:
Filtration components in oil-free scroll compressors, including air intake filters and oil filters, need regular maintenance and replacement to ensure optimal performance and protect other compressor components. The lifespan of these components depends on factors such as the quality of the filters, the operating environment, and the level of contaminants in the air or oil. Following the manufacturer’s recommendations for maintenance and replacement intervals is crucial to maintain the effectiveness of filtration components.
Lubrication System Components:
If the oil-free scroll compressor has a lubrication system for bearings or other moving parts, the lifespan of lubrication system components can vary. Proper lubricant selection, regular oil analysis, and adherence to maintenance schedules are important to ensure the functionality and longevity of lubrication system components. Factors such as oil quality, operating conditions, and maintenance practices can influence their lifespan.
Other Components:
In addition to the above-mentioned components, oil-free scroll compressors may have other components such as valves, seals, gaskets, and piping. The lifespan of these components can vary depending on factors such as the quality of materials, operating conditions, and maintenance practices. Regular inspection, monitoring, and prompt replacement of worn or damaged components are necessary to ensure the overall performance and longevity of the compressor system.
It’s important to note that the lifespan of components can be influenced by various factors, and the actual lifespan can vary from one compressor system to another. Regular maintenance, adherence to manufacturer’s guidelines, and prompt resolution of any issues or malfunctions can help maximize the lifespan of components in oil-free scroll air compressors.
In summary, the lifespan of components in oil-free scroll air compressors can vary depending on factors such as manufacturing quality, operating conditions, maintenance practices, and usage patterns. While scroll elements and motors can last for tens of thousands of operating hours, the lifespan of control system components, filtration components, lubrication system components, and other components can vary. Regular maintenance and adherence to manufacturer’s guidelines are essential to maximize component lifespan.
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Are Oil-Free Scroll Compressors More Energy-Efficient?
Yes, oil-free scroll compressors are known for their high energy efficiency. Here’s a detailed explanation:
Scroll Compressor Design:
Oil-free scroll compressors utilize a unique scroll mechanism that enables continuous compression. The scrolls, consisting of interleaved fixed and orbiting spirals, create a series of crescent-shaped gas pockets. As the orbiting scroll moves, it compresses the gas trapped in the pockets, resulting in the compression process. The continuous compression action minimizes internal leakage and improves volumetric efficiency, leading to higher energy efficiency compared to other compressor types.
Reduced Energy Consumption:
The efficient design of oil-free scroll compressors reduces energy consumption. The continuous compression action eliminates the need for clearance pockets or re-expansion chambers found in other compressor types, reducing energy losses associated with these components. Additionally, the scroll mechanism operates with minimal friction, resulting in less energy wasted as heat. The reduced energy consumption translates into lower operating costs and energy savings over the compressor’s lifetime.
Unload and Load Capacity Control:
Oil-free scroll compressors can be equipped with unload and load capacity control mechanisms to further enhance energy efficiency. Unload control allows the compressor to temporarily stop compression when the demand for compressed air decreases, reducing energy consumption during periods of low demand. Load capacity control adjusts the compressor’s capacity based on the compressed air demand, matching the output to the required load and optimizing energy usage. These control mechanisms ensure that the compressor operates efficiently, delivering the required compressed air while minimizing energy wastage.
Air Leakage Reduction:
Air leakage is a common source of energy loss in compressed air systems. Oil-free scroll compressors are designed to minimize internal and external air leakage. The scroll mechanism operates with precision tolerances, reducing internal leakage and ensuring efficient compression. Additionally, oil-free scroll compressors typically feature advanced sealing arrangements to minimize external air leakage. By reducing air leakage, energy losses are minimized, leading to improved energy efficiency.
Overall, oil-free scroll compressors are more energy-efficient compared to many other compressor types. Their unique scroll compressor design, reduced energy consumption, unload and load capacity control options, and air leakage reduction contribute to their high energy efficiency. Choosing an energy-efficient compressor can result in significant cost savings and a reduced environmental footprint for industries that rely on compressed air systems.
editor by CX 2024-04-04