Product Description
Product Description
China Manufacture Hot Sales Oil Free Scroll Air Compressor
Advantages1. Large displacement: Displacement 10% higher than ordinary piston compressor.
2. Energy-saving: Compared with a piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
3. Easy to operate: 24 hours unattended all day work, freeload automatically start, full load automatically shut down.
4. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
5. Remote monitor: Computer remote monitoring data, normal operation data, and fault alarm, unattended
6. Compressed gas 100% purity oil free gas
7. Oil-Free Scroll Air End:
No vibration and low noise interpret perfectly the genuine made in Germany. Big rotor, low speed of rotation and direct connection.
8. Motor: First-class motors are adopted, with the level of protection being IP54 and insulation level being F.
9. Easy to operate: It is of beautiful appearance, stable performance, and economy.
10. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
Detailed Images
Welcome your inquiry for more special process gas compressor to KEEPWIN:
The type and parameters of the scroll profile determine the working process of the oil-free scroll air compressor. The design of the scroll profile is the core and key of the performance of the scroll air compressor. Based on differential geometry theory, calculates and deduces the mathematical model of the compression process of the scroll air compressor, makes mechanical analysis with the finite element method and simulates the whole balance system with dynamic simulation. High precision numerical control processing and testing technology transforms the theory into safe and reliable industrial products, providing users with stable equipment and excellent compressed air.
Product features
1) Silent mute and energy saving
The suction and exhaust are stable and keep high frequency so that the airflow pulsation is very small. The centrifugal fan for centrifugal air is used and the air duct is optimized to reduce the operation noise. The specific power is far lower than the traditional compressor, saving energy and environmental protection.
2) Clean and oil-free
During the operation of the equipment, there is no need to add lubricating oil, and the gas produced does not contain any oil, and at the same time, the occurrence of overheating life reduction caused by emulsification of oil compressor at low temperature is avoided.
3) Easy maintenance and low cost
The equipment has few parts, small volume, lightweight, no wearing parts, long service life, and very simple maintenance. Compared with the compressor with oil, there is no need to add lubricating oil, no oil mist filter, and the replacement cycle of main pipeline filter and the post-treatment filter element is greatly extended, which reduces the cost of pipeline cleaning and equipment maintenance, and there is no drainage treatment cost of oily wastewater.
Working principle
The moving disk rotates according to the sequence of figure 1-2-3-4-5. The moving and static disks mesh to form a number of crescent-shaped closed compression chambers. The gas is gradually compressed by the crescent-shaped compression chamber and then discharged from the exhaust port in the center of the static disk.
Technical Parameters
| Product Name | 2.2-5.5kW Silent Oil Free Scroll Air Compressor | |||||
| Model | KXW-0.24/8-M | KXW-0.24/8-B | KXW-0.40/8-M | KXW-0.40/8-B | KXW-0.60/8-M | KXW-0.60/8-B |
| Capacity | 240 L/min | 240 L/min | 400 L/min | 400 L/min | 600 L/min | 600 L/min |
| Discharge pressure | 0.5-0.8 MPa | 0.5-0.8MPa | 0.5-0.8MPa | 0.5-0.8MPa | 0.5-0.8MPa | 0.5-0.8MPa |
| Power | 2.2KW | 2.2KW | 3.7KW | 3.7KW | 5.5KW | 5.5KW |
| Speed | 3200r/min | 3200r/min | 3200r/min | 3200r/min | 3200r/min | 3200r/min |
| Voltage | 220V/50Hz | 220V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz |
| Noise | 59±3 dB (A) | 49±3 dB (A) | 60±3 dB (A) | 50±3 dB (A) | 61±3 dB (A) | 51±3 dB (A) |
| Cooling method | Air cooling | Air cooling | Air cooling | Air cooling | Air cooling | Air cooling |
| Controll method | Automatic control | Automatic control | Automatic control | Automatic control | Automatic control | Automatic control |
| Weight | 110kg | 120kg | 120kg | 210kg | 160kg | 250kg |
| This series of products has obtained ISO 8573-1 Class 0 oil-free certification, with few parts, small volume, light weight, small vibration, low noise, no wearing parts, long service life, recognized as silent and maintenance free products, providing clean compressed air for users.It has its own sound insulation cover, which is suitable for occasions with small displacement and strict noise requirements. | ||||||
Inquiry to us!
Note:for the other customizing process water chiller & gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The gas flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
We view client satisfaction as the witness of our products utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.
Welcome to join us !
We Consider Our Customers as Our Friends and Families, and We do Believe in the CHINAMFG Situation for Building up Long-Term Relationship.
• Innovation
Provide innovative, stable products and services.
• Quality
Deliver consistently superior performance and pursue every possible improvement.
• Agility
Identify emerging trends and act quickly to acquire new opportunities.
• Customer Satisfaction
Anticipate customer needs and exceed their expectations.
• Warranty
Within 12 months since the customer used,or 18 months since shipped from factory, no matter which expires, we ensure that no defects for material and manufacturing.
• OEM & ODM
According to the customer’s requirements to customize OEM or ODM products. And in order to let our customer to receive the whole good quality products, we packed all of the goods by polywood case free for them.
• Contact Information
Tel: -139-1068-4359
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| Principle: | Rotary Compressor |
|---|---|
| Application: | Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Samples: |
US$ 3280/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
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What Maintenance Is Required for Oil-Free Scroll Air Compressors?
Maintenance for oil-free scroll air compressors is relatively straightforward. Here’s a detailed explanation:
Regular Inspection:
Perform regular visual inspections of the compressor to check for any signs of damage, leaks, or abnormal operating conditions. Inspect the air filters to ensure they are clean and free from debris that could restrict airflow. Additionally, inspect the electrical connections and controls to ensure they are secure and functioning properly.
Air Filter Maintenance:
Clean or replace the air filters on a regular basis. The frequency of filter maintenance will depend on the operating conditions and the level of airborne contaminants present in the environment. Clogged or dirty filters can restrict airflow and reduce the compressor’s performance. Follow the manufacturer’s guidelines for proper filter maintenance and replacement intervals.
Condensate Drains:
Oil-free scroll compressors typically have condensate drains to remove moisture that accumulates in the compressed air. Regularly inspect and clean the condensate drains to ensure they are free from blockages. Proper functioning of the condensate drains helps maintain the quality of the compressed air and prevents moisture-related issues in downstream equipment.
Belt Tension and Alignment:
If the compressor is belt-driven, check the belt tension and alignment regularly. Improper tension or misalignment can cause excessive wear, reduce efficiency, and potentially lead to belt failure. Follow the manufacturer’s guidelines for proper belt tensioning and alignment procedures.
Vibration and Noise Monitoring:
Monitor the compressor for excessive vibration or unusual noise during operation. Excessive vibration may indicate misalignment, loose components, or worn bearings. Unusual noise can be a sign of mechanical issues. If abnormal vibrations or noises are detected, it is important to investigate and address the underlying causes to prevent further damage and ensure reliable operation.
Professional Servicing:
While oil-free scroll compressors generally have lower maintenance requirements compared to oil-lubricated compressors, it is still recommended to schedule periodic professional servicing. Professional servicing may include tasks such as checking and adjusting compressor settings, lubricating non-contacting parts (if applicable), verifying performance, and conducting more in-depth inspections. Follow the manufacturer’s recommendations for the frequency of professional servicing.
Documentation and Record-Keeping:
Maintain a record of maintenance activities, including inspection dates, filter changes, servicing performed, and any repairs or replacements. This documentation helps track the compressor’s maintenance history, identify recurring issues, and ensure that maintenance tasks are performed at appropriate intervals.
It is important to note that maintenance requirements may vary among different models and manufacturers. Always refer to the specific maintenance guidelines provided by the compressor manufacturer to ensure proper maintenance practices and maximize the longevity and performance of the oil-free scroll air compressor.
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How Do Oil-Free Scroll Compressors Contribute to Clean Compressed Air?
Oil-free scroll compressors play a significant role in delivering clean compressed air in various applications. Here’s a detailed explanation:
Oil-Free Operation:
One of the primary ways oil-free scroll compressors contribute to clean compressed air is through their oil-free operation. Unlike oil-injected compressors, which use lubricating oil in the compression process, oil-free scroll compressors do not introduce any oil into the compressed air stream. This eliminates the risk of oil contamination in the air supply, ensuring that the compressed air remains clean and free from oil particles.
Pure Air Quality:
Oil-free scroll compressors are designed to provide high-quality, pure compressed air. The compression process in a scroll compressor involves the intermeshing of scroll elements, which creates a smooth and continuous compression without the need for lubricating oil. This results in compressed air that is free from oil aerosols, vapors, and contaminants that may be present in oil-injected compressors. The absence of oil in the compressed air stream makes oil-free scroll compressors ideal for applications that require clean and contaminant-free air, such as in food and beverage processing, pharmaceutical manufacturing, electronics, and critical instrumentation.
Oil Filtration Systems:
While oil-free scroll compressors do not use oil in the compression process, they may still incorporate filtration systems to ensure the purity of the compressed air. These filtration systems typically include air intake filters and sometimes additional filters to remove particulate matter, water vapor, and other contaminants from the ambient air before it enters the compression chamber. By effectively filtering the incoming air, oil-free scroll compressors help maintain clean and high-quality compressed air output.
Minimal Maintenance Requirements:
Oil-free scroll compressors generally have minimal maintenance requirements compared to oil-injected compressors. Since there is no oil to monitor, change, or dispose of, the maintenance tasks associated with oil-free scroll compressors are simplified. This can contribute to cleaner air by reducing the risk of oil spills or leaks that may occur during maintenance activities.
Environmental Friendliness:
The use of oil-free scroll compressors can contribute to environmental friendliness. By eliminating the need for lubricating oil, these compressors reduce the risk of oil contamination entering the compressed air system and potentially polluting the environment. Additionally, the absence of oil in the compressed air stream can benefit downstream equipment and processes, preventing potential damage or contamination that may occur with oil-laden air.
It’s important to note that while oil-free scroll compressors provide clean compressed air, the overall air quality is also influenced by other factors such as the ambient air conditions, filtration systems, and proper maintenance practices. Regular inspection, maintenance, and adherence to manufacturer’s guidelines are essential to ensure the continued delivery of clean compressed air.
In summary, oil-free scroll compressors contribute to clean compressed air through their oil-free operation, providing high-quality and oil-free compressed air. They may incorporate filtration systems to further enhance air purity and have minimal maintenance requirements. The use of oil-free scroll compressors promotes environmental friendliness and ensures contaminant-free air for various applications.
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Can Oil-Free Scroll Compressors Be Used in Sensitive Applications?
Yes, oil-free scroll compressors are well-suited for sensitive applications that require clean and contaminant-free compressed air. Here’s a detailed explanation:
Oil-Free Operation:
An oil-free scroll compressor operates without the use of lubricating oil, which eliminates the risk of oil contamination in the compressed air. This makes it an ideal choice for sensitive applications that demand high air quality standards and where oil contamination could be detrimental. Industries such as medical, pharmaceutical, laboratory, food processing, electronics manufacturing, and clean room environments can benefit greatly from the oil-free operation of scroll compressors.
Clean Air Requirements:
Sensitive applications often require compressed air that is free from oil particles, moisture, and other contaminants. Oil-free scroll compressors provide clean and uncontaminated compressed air, ensuring that the air quality standards are met. The absence of lubricating oil in the compression process eliminates the possibility of oil carryover, ensuring that the compressed air remains oil-free.
Low Particulate Emissions:
Oil-free scroll compressors are designed to minimize the emission of particulates into the compressed air. The scroll mechanism operates with precision tolerances and smooth surfaces, reducing the generation of particulates during compression. This is especially important in applications where even small amounts of particulates can cause contamination or damage to sensitive equipment or products.
No Oil Carryover:
Oil carryover refers to the presence of oil in the compressed air that can be carried downstream and affect the performance of sensitive equipment or processes. Oil-free scroll compressors eliminate the risk of oil carryover, as there is no lubricating oil used in the compression process. This ensures that the compressed air remains free from oil contaminants and suitable for sensitive applications that require a clean and dry air supply.
Quiet Operation:
Oil-free scroll compressors are known for their quiet operation. The absence of reciprocating parts and reduced vibrations contribute to lower noise levels compared to other compressor types. This makes oil-free scroll compressors suitable for sensitive applications where noise reduction is desired, such as in medical environments, research laboratories, or noise-sensitive manufacturing processes.
Overall, oil-free scroll compressors can be successfully used in sensitive applications that require clean, dry, and contaminant-free compressed air. Their oil-free operation, low particulate emissions, absence of oil carryover, and quiet operation make them an excellent choice for industries and processes that demand high air quality and reliability.
editor by CX 2024-01-18