Product Description
Product Description
15HP11kw Oil-Free Scroll Air Compressor RO-11A for Pharma Industry
Compared with traditional compressors, oil-free scroll compressors have excellent performances such as novel structure, compact size, light weight, low noise, long life and low maintenance cost. Known as “maintenance-free air compressor”, it is an ideal model for air compressors below 50HP.
Model: RO-11A
Capacity: 1.2 m3/min 1200L/min
Working pressure: 8 bar
Rated power: 11kw IE3 IP55 F class
Voltage:380v/50hz/3ph
Oil free: Class 0
Drive mode: belt driven
Scroll Air end: 5.5kw*2pcs
Cooling: by air Control type: pressure sensor control,7″ touch screen PLC Air outlet size: G3/4″
Dimension:852*1274*1330mm
Weight: 450kg
Noise: <60 db(A)
Product Parameters
| Model | Air Delivery(m3/min) | Power (kW) |
Air-end | Air tank | Noise dB(A) |
Outlet diameter |
Dimension (mm) | Weight (Kg) |
|
| 8bar | 10bar | Power*Qty | Liters | L * W * H | |||||
| RO-2.2AT | 0.24 | 0.22 | 2.2 | 2.2*1 | 40 | 55 | G1/2 | 700*500*1220 | 160 |
| RO-3.7AT | 0.40 | 0.34 | 3.7 | 3.7*1 | 40 | 55 | G1/2 | 700*500*1220 | 170 |
| RO-2.2A | 0.24 | 0.22 | 2.2 | 2.2*1 | / | 55 | G1/2 | 650*500*870 | 125 |
| RO-3.7A | 0.40 | 0.34 | 3.7 | 3.7*1 | / | 55 | G1/2 | 650*500*870 | 135 |
| RO-5.5A | 0.60 | 0.55 | 5.5 | 5.5*1 | / | 55 | G1/2 | 790*640*1050 | 190 |
| RO-7.5A | 0.80 | 0.68 | 7.4 | 3.7*2 | / | 60 | G1/2 | 980*675*1270 | 350 |
| RO-11A | 1.20 | 1.10 | 11 | 5.5*2 | / | 60 | G3/4 | 852*1274*1330 | 450 |
| RO-15A | 1.60 | 1.36 | 14.8 | 3.7*4 | / | 63 | G1 1/2 | 1565*1274*1330 | 700 |
| RO-16.5A | 1.80 | 1.65 | 16.5 | 5.5*3 | / | 63 | G1 1/2 | 1565*1274*1330 | 710 |
| RO-22A | 2.40 | 2.20 | 22 | 5.5*4 | / | 63 | G1 1/2 | 1565*1274*1330 | 730 |
| RO-33A | 3.60 | 3.30 | 33 | 5.5*6 | / | 65 | G1 1/2 | 1565*1274*1775 | 1571 |
| RO-44A | 4.80 | 4.40 | 44 | 5.5*8 | / | 68 | G1 1/2 | 1565*1274*1775 | 1250 |
Features and advantages
Oil free The compressed air is clean and oil-free, and the product has obtained the 0-level oil-free certificate certified by the German TUV certification agency.
Low vibration When rotating, the high pressure area around the axis is evenly distributed, without eccentricity, good balance and small vibration. Low noise There are very few parts, there is almost no part collision sound, and the noise is extremely low.
High efficiency Unique vortex structure, high volume ratio, no energy waste, higher efficiency.
High reliability The processing accuracy can reach CHINAMFG level, and the heat dissipation design makes the air compressor more reliable.
Low maintenance There are almost no wearing parts and the maintenance cost is extremely low.
Application industry
Oil-free scroll screw air compressors are widely used in electronics, food, medicine, dentistry, golf courses, fermentation, textile, chemical and other industries.
Successful cases
FAQ
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
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| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do You Ensure Air Quality in Oil-Free Scroll Compressor Systems?
To ensure air quality in oil-free scroll compressor systems, several measures can be taken. Here’s a detailed explanation:
Oil-Free Design:
The first and foremost step in ensuring air quality in oil-free scroll compressor systems is the use of an oil-free design. Oil-free scroll compressors are specifically designed to operate without lubricating oil, eliminating the risk of oil carryover and oil contamination in the compressed air. This design feature ensures that the compressed air remains free from oil particles and contaminants.
High-Quality Air Filters:
Installing high-quality air filters is crucial in oil-free scroll compressor systems to remove particulates and contaminants from the intake air. Air filters should have proper filtration efficiency and be regularly inspected and maintained. This helps prevent the entry of dust, dirt, and other airborne impurities into the compressor system, ensuring clean and high-quality compressed air.
Condensate Separation and Drainage:
Oil-free scroll compressors often incorporate condensate separation systems to remove moisture from the compressed air. Proper condensate separation and drainage are essential to prevent water contamination in the compressed air. These systems typically include moisture separators and drains that efficiently remove condensate from the compressed air before it reaches the downstream equipment.
Air Dryers:
In some applications where dry air is critical, the use of air dryers is recommended in conjunction with oil-free scroll compressors. Air dryers remove moisture from the compressed air, ensuring a low dew point and preventing moisture-related issues such as corrosion, equipment damage, and product spoilage. Depending on the specific requirements, different types of air dryers such as refrigerated dryers, desiccant dryers, or membrane dryers can be employed.
Regular Maintenance and Inspections:
Performing regular maintenance and inspections is vital to ensure continued air quality in oil-free scroll compressor systems. This includes cleaning or replacing air filters at recommended intervals, inspecting and cleaning condensate separators and drains, and checking for any signs of leaks or abnormal operating conditions. Regular maintenance helps identify and address any issues that could impact the air quality and overall performance of the compressor system.
Air Quality Monitoring:
Implementing air quality monitoring systems can provide real-time data on the air quality within the compressor system. This may involve the use of sensors or analyzers to measure parameters such as particulate levels, moisture content, oil vapor concentration, and other contaminants. Air quality monitoring allows for proactive measures to be taken if any deviations or anomalies are detected, ensuring that the compressed air remains within the desired quality standards.
Compliance with Standards and Regulations:
Depending on the specific industry and application, there may be standards and regulations in place that define the required air quality for compressed air systems. It is important to ensure compliance with these standards and regulations to meet the specific air quality requirements of the application. This may involve regular testing, documentation, and adherence to specific guidelines set forth by relevant authorities or industry organizations.
Training and Awareness:
Proper training and awareness among operators and maintenance personnel are crucial for maintaining air quality in oil-free scroll compressor systems. It is important to educate and train personnel on proper maintenance practices, the importance of air quality, and the potential risks associated with air contamination. This helps ensure that proper procedures are followed and that any issues affecting air quality are promptly addressed.
By implementing these measures, oil-free scroll compressor systems can consistently deliver clean, high-quality compressed air that meets the specific air quality requirements of the application.
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How Do Oil-Free Scroll Compressors Contribute to Clean Compressed Air?
Oil-free scroll compressors play a significant role in delivering clean compressed air in various applications. Here’s a detailed explanation:
Oil-Free Operation:
One of the primary ways oil-free scroll compressors contribute to clean compressed air is through their oil-free operation. Unlike oil-injected compressors, which use lubricating oil in the compression process, oil-free scroll compressors do not introduce any oil into the compressed air stream. This eliminates the risk of oil contamination in the air supply, ensuring that the compressed air remains clean and free from oil particles.
Pure Air Quality:
Oil-free scroll compressors are designed to provide high-quality, pure compressed air. The compression process in a scroll compressor involves the intermeshing of scroll elements, which creates a smooth and continuous compression without the need for lubricating oil. This results in compressed air that is free from oil aerosols, vapors, and contaminants that may be present in oil-injected compressors. The absence of oil in the compressed air stream makes oil-free scroll compressors ideal for applications that require clean and contaminant-free air, such as in food and beverage processing, pharmaceutical manufacturing, electronics, and critical instrumentation.
Oil Filtration Systems:
While oil-free scroll compressors do not use oil in the compression process, they may still incorporate filtration systems to ensure the purity of the compressed air. These filtration systems typically include air intake filters and sometimes additional filters to remove particulate matter, water vapor, and other contaminants from the ambient air before it enters the compression chamber. By effectively filtering the incoming air, oil-free scroll compressors help maintain clean and high-quality compressed air output.
Minimal Maintenance Requirements:
Oil-free scroll compressors generally have minimal maintenance requirements compared to oil-injected compressors. Since there is no oil to monitor, change, or dispose of, the maintenance tasks associated with oil-free scroll compressors are simplified. This can contribute to cleaner air by reducing the risk of oil spills or leaks that may occur during maintenance activities.
Environmental Friendliness:
The use of oil-free scroll compressors can contribute to environmental friendliness. By eliminating the need for lubricating oil, these compressors reduce the risk of oil contamination entering the compressed air system and potentially polluting the environment. Additionally, the absence of oil in the compressed air stream can benefit downstream equipment and processes, preventing potential damage or contamination that may occur with oil-laden air.
It’s important to note that while oil-free scroll compressors provide clean compressed air, the overall air quality is also influenced by other factors such as the ambient air conditions, filtration systems, and proper maintenance practices. Regular inspection, maintenance, and adherence to manufacturer’s guidelines are essential to ensure the continued delivery of clean compressed air.
In summary, oil-free scroll compressors contribute to clean compressed air through their oil-free operation, providing high-quality and oil-free compressed air. They may incorporate filtration systems to further enhance air purity and have minimal maintenance requirements. The use of oil-free scroll compressors promotes environmental friendliness and ensures contaminant-free air for various applications.
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What Is an Oil-Free Scroll Air Compressor?
An oil-free scroll air compressor is a type of compressor that utilizes a scroll mechanism to compress air without the need for lubricating oil. Here’s a detailed explanation:
Working Principle:
An oil-free scroll air compressor consists of two spiral-shaped scrolls, typically referred to as the stationary scroll and the orbiting scroll. These scrolls are positioned eccentrically to each other, creating crescent-shaped compression chambers.
As the orbiting scroll moves in a circular motion within the stationary scroll, the crescent-shaped compression chambers decrease in volume. This reduction in volume compresses the air trapped within the chambers, resulting in the pressurization of the air.
Oil-Free Operation:
- No Lubricating Oil: Unlike other compressor types, such as reciprocating or rotary screw compressors, oil-free scroll compressors do not rely on lubricating oil for sealing or cooling purposes. The scrolls are designed with precision tolerances and mating surfaces that allow them to operate without any oil lubrication.
- Dry Compression: The absence of lubricating oil in the compression chambers ensures that the compressed air remains free from oil contaminants. This makes oil-free scroll compressors suitable for applications that require clean, oil-free air, such as in medical, pharmaceutical, laboratory, and food processing industries.
Advantages:
- High Efficiency: Oil-free scroll compressors are known for their high efficiency due to the continuous compression process. The scroll design minimizes internal leakage and improves volumetric efficiency, resulting in reduced energy consumption and operating costs.
- Compact and Quiet: Oil-free scroll compressors are compact in size and have fewer moving parts compared to other compressor types. This compact design not only saves space but also contributes to quieter operation with lower noise levels.
- Low Maintenance: Since oil-free scroll compressors do not require oil changes or regular lubrication, their maintenance requirements are significantly reduced. This can lead to cost savings and less downtime for maintenance activities.
- Reliability: The scroll mechanism in oil-free scroll compressors operates smoothly and without metal-to-metal contact, resulting in reduced wear and tear. This enhances the compressor’s reliability and longevity, providing consistent performance over an extended period.
Applications:
Oil-free scroll compressors are commonly used in various applications where clean, oil-free compressed air is essential. Some typical applications include:
- Medical and dental air supply
- Pharmaceutical manufacturing
- Laboratory air systems
- Food and beverage processing
- Electronics manufacturing
- Printing and packaging industries
Overall, an oil-free scroll air compressor offers efficient, oil-free compression, compactness, low maintenance, and reliability, making it a suitable choice for applications that demand clean air and require a reliable source of compressed air.
editor by CX 2024-03-28